The Alternative to Disc Springs
one-piece, force-certified machine element
Error-free and low cost for assembly and disassembly, lubrication and maintenance
not dissociation into individual plates possible
individual characteristics can be economicallyproduced
cross section can be customized
long life time
process reliability
100% force check at function length
Excluded stacking faults
top level of force and security even at spring break
no wedging items
no fretting o at least fretting minimized
radial stability even without a guide
for short springs positioning is enough; no guidance necessary
also possible in top stainless steel (for long life and static applications)
Typical areas of applications are
tool and workpiece clamping in machine toolbusiness
cable clamp with spring energy store in cable cars
preload and length compensation spring in machining industry
compensation and return spring in conveyortechnology
damper and bump stop in packaging technology
high power switch in electrical engineering
Helical disc spring由兩個相同的扁線壓縮彈簧組成,通過螺旋相互擰緊，來實現與盤式碟簧組相似的截面。連續的扁線結構避免了沖壓件造成的分子結構破壞，從而增強了組件的耐用性，同時降低了盤式彈簧片錯位、破碎帶來的風險。負荷的增加與螺旋彈簧鋼的彎曲應力成正比。我們同樣可以在卷曲過程中實現螺旋碟簧的傾斜纏繞，來展示壓縮彈簧的特點，同時達到盤式碟簧組的高負荷特點。
基本優勢一覽:
•單一組件設計,沒有拆分為單獨的片狀, 避免了傳統碟簧組使用過程中錯位的現象；
•裝配和維護更加易操作、低成本；
•用小的外徑達到極高的彈簧負載，彈性磁滯低；
•避免因錯誤的疊加方式或涂油導致的力值錯誤；
•連續鋼帶結構使性能更持久；
•較高的操作安全性，
•可根據客戶要求設計彈簧性能；
•可避免彈簧與導桿或套筒之間的摩擦，允許免導桿運行；
•可適應極端的的工作環境和溫度變化；
•靈活而經濟的生產能力可接受任何數量的訂購；